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January 7-8, 2006 - More Teardown (3)

While I was busy messing around removing the old exhaust gaskets, my dad was busy cutting up some sheet metal.

The instructions say to bend back the material surrounding the radiator support but my Uncle Joe showed up earlier and mentioned that it would look a lot nice if we just cut the sheet metal and welded the seam.  That seemed like a great idea at the time.  Joe got down on his hands and knees running his hand along the line he thought we should cut, but he never actually picked up the cut-off wheel.  We figured, what the hell, it couldn't be that hard to do... snip snip, weld weld and that should be it.

I finished cleaning up the head before my dad was done cutting up the sheet metal so we moved on to the header install. Here's a picture of the driver's side head after I removed the remnants of the old gasket.

Before we got to installing the turbo headers I snapped a picture of Uncle Joe (left) and Uncle Ronnie (right) doing what they do best.  To be honest a Saturday spent working on the car wouldn't be complete without a couple of guys standing around drinking beer and telling the guys turning the wrenches what they ought to be doing.

Ah, here comes the first battle with frustration.  We thought the k-member and header install was going to smoothly.  Hell, Tom Berry at www.turbochargedpower.com said that the k-member only needed to be modified in some installations.  With the heads cleaned off and everything out of the way we were ready to actually start installing something.  This was an important point in the installation for more than one reason.  We had some options, in the back of our minds we were thinking about the broken transmission that needed to be replaced but being the gear heads we are we decided to start installing the stuff that makes the power.  The headers went on first, we smeared some high-temp Permatex around the exhaust ports, slapped the headers in place and torqued them down.  The picture below shows how easily the bolts on the passenger side could be accessed.  There was plenty of room for a universal, sockets, extensions, and ratchets.

The driver side was almost as easy, there were a few more things in the way but we worked around them.

Time to install the k-member, no problem right?

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