2 next>>

May 29, 2006 - More problems: The Front Suspension and the Fuel Pump Saga (1)

When I walked into the garage on the morning of May 29 I went straight to the fuel tank and started removing the fuel pump.  I didn't have much of a problem getting it out until I tried to get the filter bag through the hole in the fuel tank.  After a few tries I got it, I had to pinch and twist a little but it came out.  I took the pump out of the basket and looked at the part number.  My suspicions were confirmed.  It was the wrong pump.

While I was messing around with the fuel pump, Dad was finishing up the gauge install.  One of the first challenges he had to solve was the wire routing.  He needed to find a hole through the firewall that would allow the wires and tubes access to the gauges inside the car.  He found one in the driver side wheel well.

With the gauge install finished we moved onto the front suspension.  I grabbed the box of Maximum Motorsports suspension components and tried to figure out how these coil-overs went together.  The directions were fairly straight forward.  One thing I was disappointed about was the Bilstein shock needed to be ground down a tad.  Here's what it looked like when we finished grinding.

It's a little hard to tell in the picture, but the shoulder where the shaft meets the body of the strut was ground some.  As it ended up we ground a little bit more off than we needed to, but it worked so we were happy.  The rest of the assembly went smoothly.  Here's the driver side coil-over completely assembled

We ran into some confusion when it came time to put the spacers on the top of the strut.  The spacers sit between the strut and the caster/camber plates.  There are a variety of spacers and the caster/camber installation instructions and the coil-over installation instructions said to use two different combinations.  We picked one and went with it, I can't imagine that it's going to make much of a difference.  Installing the driver side strut assembly was pretty easy.  It slid into place like a normal strut does and we maneuvered the spindle into position.  The holes lined up and we put the bolts through.

2 next>>